臥式加工中心MAKINO A55E
Ohio, 美國總覽
Description of the Rebuilt Machine
Spindle
Factory Rebuild Spindle Details (Using OEM replacement parts)
1-year warranty through Makino
Clamp & Unclamp switches will be replaced
All cabling on switches will be replaced
Rear Rotary Union for the TSC
TSC/Nozzle coolant (all hoses will be replaced)
X-AXIS
Replaced ball screw, bearings, seals & O-rings (with OEM parts)
Replaced LM guides
Replaced over travel & reference switches, as well as cabling for those limit switches
Y-AXIS
Replaced ball screw, bearings, seals & O-rings (with OEM parts)
Replaced LM guides
Replaced over travel & reference switches, as well as cabling for those limit switches
Z-AXIS
Replaced ball screw, bearings, seals & O-rings (with OEM parts)
Replaced LM guides
Replaced over travel & reference switches, as well as cabling for those limit switches
Pallet Changer
Replaced all hoses
Replaced all limit switches
Replaced all proximity switches
Replaced all cabling to limit & proximity switches
Replaced all seals
Replaced all O-rings
Replaced all CAM followers
Replaced all brass guides
This is a complete pallet change rebuild back to factory specification with OEM parts
Rotary Table (Full 4th)
Replaced the following…
Cross roller bearing
Worm Gear and Shaft (Match Set)
All O-rings
All D-rings,
Roto glide rings
Back up rings
Seals
Belt
Table oil
This is a complete rebuild of the Rotary table back to OEM factory Specification
4 Table Cones
O-Rings
Back-up Rings
Seals
Dust seals & springs
All steel balls
ATC Arm
Replaced with new style tool changer arm (removable tool arm sleeves)
Replaced tool arm fingers
Finger body
Spring
Roller Shaft
Bearings
Thumbs will be ground to factory spec
Rebuilt the ATC motors
Replaced all belts
Replaced oil
Replaced sight glass & seals
Replaced ATC door
Replaced ATC all moving parts for the door
Replaced proximity switches for ATC door open and close
Replaced door guides
Sub Arm
Replaced grippers
Replaced bearings
Replaced hydraulic seals/O-rings
Replaced all backup rings
Replaced bushings
Replaced proximity & limit switches and Cables for those switches
Replaced pot clamping spring
Replaced the LM Guides for the Pot Shifter
Magazine (60 pots)
Replaced all hoses
Replaced all limit/Reference switch
Replaced all proximity switches
Replaced all cabling to limit & proximity switches
Replaced the belt for pot carrier
Replaced LM Guide for pot carrier
Replaced the LM Guide for the tool carrier
Clean and replace the numbers for the tool pots on the tool racks
Replaced the cam followers for the tool rack guide
Replaced the bearings in the gear box for the pot carrier
Replaced the oil in the rear box for the pot carrier
Replaced belt for the pot carrier
Rebuilt hydraulic cylinder for the tool carrier
Inspect the servo motor for the tool carrier
Replaced the Tool Magazine Operator Door glass
Hydraulic & Pneumatic Piping/Filters
Replaced all hoses for the entire machine
Replaced any damaged or worn air lines
Replaced all air filters
Replaced all air bowls
Replaced hydraulic filters
Inspected all hydraulic valves
Inspected all air valves & replaced with factory OEM parts as needed
New the main hydraulic unit motor
Replaced main hydraulic pump with a new OEM spec pump
Cleaned & inspected main machine hydraulic unit
Spindle Oil Temperature Controller (Chiller)
Replaced all hoses
Replaced filters
Replaced Spindle Chiller pumps and motors
Replaced the compressor
Cleaned tank
Cleaned & inspect radiator on unit
Fixed & repaired sheet metal on unit & repaint to factory specification
Make sure the unit is working properly
Coolant Tank
Replaced drag chain
Replaced scrapers if damaged
Replaced guides for drag chain
Replaced drum filter, seals & packing
Ensured that the drum filter spray bar operates properly
Replaced main coolant pump
Replaced all hoses for the entire machines coolant system
New 310psi through spindle coolant pump & in-line filter
Painted & repaired any sheet metal damage
Coolant system is built back to factory working specification
Shower Coolant
Replaced all hoses
Replaced all lines feeding the shower coolant nozzles that are inside work envelope
Shower Coolant system was built back to factory working specification
Splash Guard
Replaced X-Axis wipers
Rebuilt the X-Axis cover
Rebuilt the Y-Axis Cover
Replaced Z-Axis wipers
Replaced operator door glass and seals
Replaced operator door rollers
Replaced Automatic Pallet Changer (APC) windows and seals
Replaced overhead window and seals
Replaced overhead light with LED
Completed leak test of machine to ensure there are no leaks and that the entire coolant system
works to factory specification
Safety
Ensured that all E-Stops work for entire machine & coolant system
Ensured that all over travel switches work properly
Ensured that all door interlock switches work properly
Options
Auto-lube System
Replaced all rubber hoses grease lines
Ensured that all axis’ are greased & lubricated properly by unit (to factory specification)
Cosmetic
Repaired all sheet metal blemishes
Painted the machine and coolant system back to factory colors
Replaced all safety stickers back to OEM specification
Extras that are included with the Sale of the machine.
De-installation and packing of the rebuilt machine at Downtime Rebuild for shipment to
customer’s facility
We will load the rebuilt machine onto truck for shipment to customer’s facility
* We will install the machine and do basic training is included in the sale price.
The Squareness, Straightness, Parallelism, Flatness is as good or better than day the machine was built. We are Makino's Official Rebuilder, we are Certified to Rebuild Makino Machines, and WE STAND BEHIND OUR WORK!!!! I understand the price to a lot of people is WOW! But what you are buying is NOT someone else problem, your buying a High End Fully Warrantied Production Machine. You really have to see it to appreciate the quality
參數改為公制
X軸行程 | 22.05" |
Y軸行程 | 22.05" |
Z軸行程 | 23.6" |
功率 | 25 hp |
主軸轉速 | 14,000 RPM |
刀庫容量 | 60 |
託盤寬 | 15.75" |
託盤長 | 15.75" |
主軸錐度 | CAT40 |
軸數 | 4 |
尺寸 | 183" X 76" X 111" |
重量 | 18,960 LBS |
控制系統 | 數控 (FANUC 16IM) |
配備
One (1) Year warranty on the Spindle (from Makino), Two (2) Warranty on the entire machine that includes Fanuc Drives and Power Supplies, also Fanuc Servo Motors. Please send an email for details, 310PSI TSC, 2 Tapped Holed Pallets, Auto Lube, LED Work Envelope Light, All the Manuals in Electronic Version.
查看該型號的更多清單
MAKINO A55E
臥式加工中心