Heavy Duty Column Post Frame with structural designs undergoing rigorous analysis through Finite Element Analysis design testing RAM Platen has (4) holes for 5/8” bolts on hole pattern of 8.5” x 28.5” for tooling attachment Bed has (4) 5/8-11NC tapped holes on hole pattern of 6.25” x 28.5” for tooling attachment Programmable RAM Position Control and Digital Pressure Control from HMI. The stroke proximity switches are replaced with a linear transducer for ram positional control. \ Operator can set, store and recall retract position, work position and bottom stop position. Up to 250 setups can be stored or recalled. Pressure transducer allows system pressure (or tonnage) set and readout at HMI. Allen Bradley MicroLogix PLC with Panel View HMI based controls Hardened Precision Ground Guide Posts Single Point Power Connection 2-Hand Anti-Tie-Down Start Buttons CAT 4 Safety Start Relay NEMA 12 enclosures NFPA-79 / UL 508A Compliant Electrical Controls High Temp/Low Level Warning Gauge Magnetic Starter/ Electronic Overload Lockable Disconnect Press mounted controls. Primary power flow for press functions is handled by a CAT 4 two-hand anti-tie down safety relay. This specialty relay checks complementary inputs from each cycle initiator to insure the operators hands are out of the work area. Top Stop Over-Run allows press to bypass top stop RAM setting in setup modes Pressure and Distance Reversal Mode allows operator to select between pressure or position reversal All wiring is terminated to spring cage style terminals. These terminals provide reliable vibration resistant connections. Wiring on the panel is routed through wire troughs with removable covers. All PLC I/O points are also terminated to the terminals. Systems include multiple guard terminals already installed. Inputs and outputs have all necessary connections (power for proximity switches and grounds and neutrals for coils) on a single terminal, no searching for support wiring for devices. All valve coils use DIN 43650 connections with power indicator lighting and electrical EMF surge suppression. A simple, removable and easily serviceable TOP mounted press hydraulic system powers the press The heart of the hydraulic system features an efficient steel manifold designed to consolidate valving, reduce plumbing, eliminate leaks, minimize pressure drop and provide maximum service life. Efficient Screw In Cartridge Valves (SICV) solenoid valves have extremely low leakage, low pressure drops, low cost low current operation and simple maintenance. Piloted DIN logic elements outperform large piloted spool valves in leakage, flow and response time. Valve shift times are 30% of comparable piloted spool valves resulting in increased press cycle speeds. Manifold System offers redundant safety feature which requires 3 solenoids to be energized before there can be any movement of the RAM in extend or retract. Failure of any single component will result in no hazardous motion of press RAM. Platen features hydraulic safety counterbalance where die and upper platen weight cannot pull down the RAM without positively energizing the proper solenoid valve circuit. Electro-Hydraulic Decompression with FAST ACTING 3 stage decompression offering resistance to damaging decompression pressure spikes that is far superior to hydraulic or mechanical decompression used in other presses. Air to Oil Cooling System Loop with dedicated cooling system pump and hydraulic filter All final pressure connections use Flat Face O-Ring Hydraulic Connections to provide the most leak resistant hydraulic system. No metal to metal pressure connections and no pipe thread are used. 1045 Precision Ground Shafting with honed bushings offer .002”- .003” clearance Press mounted controls. Podium mounted controls available for remote operator control. PDF manual with startup instructions, troubleshooting guide, hydraulic circuit with manufacturers part number bill of material, electrical diagram and PLC program.