横型マシニングセンタMAKINO A81
Ohio, アメリカ合衆国概要
Spindle CAT50 Tapper 10K RPM
Factory Rebuild Spindle Details (Using OEM replacement parts)
• 1 year warranty through Makino
• Clamp & Unclamp switches replaced
• All cabling on switches replaced
• Rear Rotary Union for the TSC is replaced
• TSC/Nozzle coolant (all hoses replaced)
X-AXIS
Replace Ball Screw & LM Guides
Replaced over travel & reference switches, as well as cabling for limit switches
Y-AXIS
Replace Ball Screw & LM Guides
Inspect LM guides (If they do not meet factory specification then we will replace with OEM factory parts)
Replaced over travel & reference switches, as well as cabling for those limit switches
Z-AXIS
Replace Ball Screw & LM Guides
Replace over travel & reference switches, as well as cabling for those limit switches
Pallet Changer
Replaced all hoses
Replaced all limit switches
Replaced all proximity switches
Replaced all cabling to limit & proximity switches
Replaced all seals
Replaced all O-rings
Replace all CAM followers
Replaced all brass guides
This is a complete pallet change rebuild back to factory specification with OEM parts
Index Table (1 Degree 4th)
Replace the following…
• Support roller bearing
• All O-rings
• All D-rings,
• Roto glide rings
• Back up rings
• Seals
• Vertical and Horizonal gears and shafts (Match Set)
• Three-piece curvature coupling (Match Set)
• Table oil
• WILL INSPECT the Clamp and Unclamp piston (Includes the Center Post) (REPLACE IF NEEDED)
This is a complete rebuild of the Index table back to OEM factory Specification
4 Table Cones
• O-Rings
• Back-up Rings
• Seals
• Dust seals & springs
• All steel balls
ATC Arm
Replace with new style tool changer arm (removable tool arm sleeves)
Replace tool arm fingers
• Finger body
• Spring
• Roller Shaft
• Bearings
• Thumbs will be ground to factory spec
Rebuilt the ATC motors
Replace all belts
Inspect gear box for damage, non was found
Replace oil
Replace sight glass & seals
Replaced ATC door
Replace ATC all moving parts for the door
Replace proximity switches for ATC door open and close
Replace door guides
Sub Arm
Replace grippers
Replace bearings
Replace hydraulic seals/O-rings
Replace all backup rings
Replace bushings
Replace proximity & limit switches and Cables for those switches
Replace pot clamping spring
Replace any part that does not meet factory specification with OEM Parts
Magazine (60 pots)
Will include all required tool pots
Inspected support bearings for Tool Ring will replace if needed with OEM part
Tool Ring
• Replace all hoses
• Replace all limit/Reference switch
• Replace all proximity switches
• Replace all cabling to limit & proximity switches
• Inspect pots and replace if needed
• Replace the chain for the Tool Ring
• Clean and replace the numbers for the tool pots on the Tool Ring
• Inspected and replace if needed the Tool Pot Clips on the Tool Ring
• Replace belts
Rebuild hydraulic cylinder
Inspect and replace if needed the servo motor for Tool Ring
Replaced the Tool Magazine Operator Door glass
Hydraulic & Pneumatic Piping/Filters
Replace all hoses for the entire machine
Replace any damaged or worn air lines
Replace all air filters
Replace all air bowls
Replace hydraulic filters
Inspect all hydraulic valves & will replace with factory OEM parts as needed
Inspect all air valves & will replace with factory OEM parts as needed
Rebuilt the main hydraulic unit motor
Replace main hydraulic pump with a new OEM spec pump
Clean & inspect main machine hydraulic unit
Spindle Oil Temperature Controller (Chiller)
Replace all hoses
Replace filters
Clean tank
Clean & inspected radiator on unit (repair if needed)
Fix & repaired sheet metal on unit & repaint to factory specification
Make sure the unit is working properly
Coolant Tank
Coolant system is Brand New
1000 PSI Through The Spindle Coolant (Chip Blaster) is also Brand New
Shower Coolant
Replace all hoses
Replace all lines feeding the shower coolant nozzles inside work envelope also replaced
Shower Coolant system is built back to factory working specification
Splash Guard
Replace X-Axis wipers
Inspect X-Axis cover for damage & repair/replace if needed
Inspect Y-Axis Cover for damage & repair/replace if needed
Replace Z-Axis wipers
Replace operator door glass and seals
Replace operator door rollers
Replace Automatic Pallet Changer (APC) windows and seals
Replace overhead window and seals
Replace overhead light with LED
Complete leak test of machine to ensure there are no leaks and that the entire coolant system works to factory specification
Safety
Ensured that all E-Stops work for entire machine & coolant system
Ensured that all over travel switches work properly
Ensured that all door interlock switches work properly
Options
Auto-lube System
We will Add Auto Lube to the machine. That option was not on the machine.
Ensured that all axis’ are greased & lubricated properly by unit (to factory specification)
Cosmetic
Repaired all sheet metal blemishes
Painted the machine and coolant system back to factory colors
Replaced all safety stickers back to OEM specification
Machine looks just as it was when it was new
Warranty requirements
12-month warranty on spindle through Makino
Downtime Rebuild provides 12-month warranty on machine including control, drives, servo motors.
Machine must be installed by a certified Downtime Rebuild Service Engineer to ensure the 24- month warranty (*All install costs are Included in the machine price). If you decline the install by a certified Downtime Service Engineer then the machine is then considered “As-is” “Where is” (No warranty).
Downtime Extras that are included with the Rebuilt Machine
Will de-install and pack the rebuilt machine at Downtime Rebuild for shipment to customer’s
facility.
We will load the rebuilt machine onto truck for shipment to customer’s facility.
Installation of rebuilt machine at customer’s facility by a certified Downtime Rebuild Service
Engineer.
* MACHINE IS CURRENTLY BEING REBUILT. *
メトリックに仕様を変換します
X | 35.4" |
Y | 31.5" |
Z | 35.4" |
パワー | 40 hp |
回転数 | 10,000 RPM |
#ATC | 60 |
パレット-幅 | 24.764" |
パレット-長さ | 24.764" |
テーパー | CAT50 |
#Axis | 4 |
管理 | CNC (Fanuc) |
装備
New Spindle From Makino with a One (1) year warranty, The Entire machine comes with a Two (2) Year warranty. That also includes all the Fanuc components. The Auto Lube, Band New Coolant system, Brand New Chip Blaster Unit (1000 PSI TSC), - Two (2) additional pallets plus the two that come with the machine.
このタイプのリストを参照してください
TOSHIBA BMC-100
横型マシニングセンタ
HITACHI SEIKI HC-630
横型マシニングセンタ
HITACHI SEIKI HC500
横型マシニングセンタ
MACHINING SYSTEMS HMC-100
横型マシニングセンタ