5 Axis, 24000 RPM, HSK63, 60 ATC, 300 PSI High Pressure Coolant Through Spindle, Installed 2017, Probing, Vacuum Table, Professional 5 CNC

GENERAL SPECIFICATIONS Machine Metric Inch Pallet Size (Metric Type)........................................................... 400 mm x 400 mm 15.7" x 15.7" Note: This pallet is for the a61nx-5E ONLY and is not compatible with other 400mm machines Axis Travel X, Column Longitudinal ........................................ 730 mm 28.7" Axis Travel Y, Spindle Vertical ................................................ 730 mm 28.7” Axis Travel Z, Table Cross ....................................................... 680 mm 26.8" Axis Travel B, C axis casting rotation........................................290° (-110° to +180°) Axis Travel C, Pallet rotation .....................................................Unlimited Spindle Nose to B axis center.................................................... 100 - 780mm 3.9"- 30.7" Floor Space (W x D) w/o Accessories....................................... 2,910 x 5,187 mm 114.5” x 204.2” Weight with ATC 60 ................................................................. 11,000 kg 24,250 lbs Workzone Limitation (see limitation drawing).......................... 700 mm dia x SR400 27.5” dia x SR15.7” Bed Construction .............................................................................. One Piece Meehanite Casting Three (3) point support Number of Guides X, Y & Z-axes............................................. 2 Size of Guides X, Y & Z axes ................................................... #55 Table (Z-Axis) Rapid Traverse ...................................................................... 43 m/min. 1,693 ipm Feed Rate ...................................................................... 43 m/min. 1,693 ipm Thrust Capacity (Max)............................................................... 42 kN 9,442 lbs. Thrust Capacity (continuous) .................................................... 11 kN 2,473 lbs. Type of Drive ...................................................................... AC Digital Servo Motor Ball Screw Diameter.................................................................. #50 Ball Screw thermal .................................................................... core cooled and pre-tensioned Axis Motor ...................................................................... 6 kW (alpha series) 8.0 HP Spindle Head (Y-Axis) Rapid Traverse ...................................................................... 48 m/min. 1,890 ipm Feedrate ...................................................................... 48 m/min. 1,890 ipm Thrust Capacity (Max) up/down................................................ 18 / 24 kN 4,046 / 5,395 lbs. Thrust Capacity (continuous) up/down...................................... 3.5 / 9.6 kN 787 / 2,158 lbs Type of Drive ...................................................................... AC Digital Servo Motor Ball Screw Diameter.................................................................. #45 Ball Screw thermal .................................................................... core cooled and pre-tensioned Axis Motor ...................................................................... 4 kW (alpha series) 5.4 HP Traveling Column (X-Axis) Rapid Traverse ...................................................................... 48 m/min. 1,890 ipm Feedrate ...................................................................... 48 m/min. 1,890 ipm Thrust Capacity (Max)............................................................... 20 kN 4,496 lbs. Thrust (continuous).................................................................... 6.4 kN 1,439 lbs. Type of Drive ...................................................................... AC Digital Servo Motor Ball Screw Diameter.................................................................. #45 Ball Screw thermal .................................................................... core cooled and pre-tensioned Axis Motor ...................................................................... 4 kW (alpha series) 5.4 HP a61nx-5E Specifications Effective May 2013 Integral B-Axis Rotary Drive Type………..................................................................... Direct Drive Motor Rapid Traverse ...................................................................... 27,000°/min B-axis positioning range ............................................................ 290° (-110° to +180°) Programming Increment ............................................................ .0.0001° Pallet Indexing Accuracy........................................................... ± 3.0 arc seconds Table Indexing Repeatability..................................................... ± 2.0 arc seconds Torque Continuous .................................................................. 840 Nm 619 ft-lb Maximum .................................................................... 1,900 Nm 1,401 ft-lb Brake ...................................................................... 4,564 Nm 3,366 ft-lb Integral C-Axis Rotary Drive Type………..................................................................... Direct Drive Motor Rapid Traverse ...................................................................... 45,000°/min C-axis positioning range ............................................................ 360° infinite Programming Increment ............................................................ .0.0001° Pallet Indexing Accuracy........................................................... ± 3.0 arc seconds Table Indexing Repeatability..................................................... ± 2.0 arc seconds Torque Continuous .................................................................. 225 Nm 166 ft-lb Maximum .................................................................... 600 Nm 442 ft-lb Brake ...................................................................... 2,316 Nm 1,708 ft-lb B and C axis rotary tables are thermally managed by jacket cooling around the motor stator and bearings. Temperature of the cooling fluid is maintained within ±2°C of the bed casting temperature. B and C axis rotary table performance can be optimized with Inertia Active Control (IAC) function. IAC evaluates table inertia and sets acceleration / deceleration values to maximize table performance. Accuracies (with proper environment control): Positioning (Full Travel): X-Y-Z: With standard scales ...................................... ± 0.0020mm ± 0.000080 " B & C: ...................................................................... ± 3.0 sec Repeatability: X-Y-Z: with standard scales....................................... ± 0.0010 mm ± 0.000040 " B & C: ...................................................................... ± 2.0 sec Automatic Pallet Changer (APC) Pallet Change Time .................................................................. 30 seconds Pallet Clamp Confirmation – for process error checking Pallet to pallet Repeatability after Pallet Change ...................... ± 0.003 mm ± 0.00012" Distance Floor to Pallet Top...................................................... 815 mm 32.1" Pallet Load Capacity.................................................................. 150 kg 330 lbs. a61nx-5E Specifications Effective May 2013 High Torque 240 Nm Spindle (Standard) Spindle Nose ...................................................................... No. 40 Taper (HSK63A optional) Tooling ......................................................................CAT V-flange (HSK63A optional) Tool Clamp Force (No. 40 taper)............................................... 9.8 kN 2,200 lbs. Tool Clamp Force (HSK63A) ................................................... 18.0kN 4,050 lbs. Spindle Speed Range .................................................................Two Range, 50-14,000 RPM Spindle Acceleration Time (50 to 14,000 rpm) ........................ 1.8 sec / 1.7 sec (deceleration) (50 to 7,000 rpm) .......................... 0.6 sec / 0.6 sec (deceleration) Spindle Orientation....................................................................Electric Servo Control Drive Motor 15 min (4,000 ~ 10,000 rpm)....................................... 26 kW AC 34.9 HP AC Continuous (4,000 ~ 10,000 rpm) ............................... 22 kW AC 29.5 HP AC Torque Characteristics: 15% ED Rating (50 ~920 rpm)....................................... 240 Nm 177 ft lb 25% ED Rating (50 ~865 rpm)....................................... 204 Nm 150 ft lb Continuous Rating (50-1,200 rpm)................................. 119 N-m 87.7 ft lb Obtain Full HP: ...................................................................... 4,000 rpm Constant Torque Range .............................................................. 50 to 920 rpm Spindle Bearing Design: Front ............................................................................ Two (2) Angular Contact Bearings with Ceramic Balls Rear ............................................................................. Two (2) Angular Contact Bearings Steel Balls and Rings Bearing: Inner Diameter............................................................. 85 mm 3.35" Outer Diameter............................................................ 130 mm 5.12" Spindle Temperature Control .................................................... Oil Air Lubrication with Jacket Cooling, Referenced to Bed Rigid Tap ...................................................................... 2,800 RPM High Torque 302 Nm Spindle (Option) Spindle Nose ...................................................................... No. 40 Taper (HSK63A optional) Tooling ......................................................................CAT V-flange (HSK63A optional) Tool Clamp Force (No. 40 taper)............................................... 9.8 kN 2,200 lb. Tool Clamp Force (HSK63A) ................................................... 18.0kN 4,050 lb. Spindle Speed Range .................................................................Two Range, 50-14,000 RPM Spindle Acceleration Time (50 to 14,000 rpm) ........................ 1.7 sec / 1.6 sec (deceleration) (50 to 7,000 rpm) .......................... 0.5 sec / 0.5 sec (deceleration) Spindle Orientation....................................................................Electric Servo Control Drive Motor 15 min (4,000 ~ 10,000 rpm)....................................... 26 kW AC 34.9 HP AC Continuous (4,000 ~ 10,000 rpm) .............................. 22 kW AC 29.5 HP AC Torque Characteristics: 10% ED Rating (50 ~585 rpm)....................................... 302 Nm 222 ft lb 25% ED Rating (50 ~865 rpm)....................................... 204 Nm 150 ft lb Continuous Rating (50-1,200 rpm)................................. 119 N-m 87.7 ft lb Obtain Full HP: ...................................................................... 4,000 rpm Constant Torque Range .............................................................. 50 to 585 rpm Spindle Bearing Design: Front ............................................................................ Two (2) Angular Contact Bearings with Ceramic Balls Rear ............................................................................. Two (2) Angular Contact Bearings Steel Balls and Rings Bearing: Inner Diameter............................................................. 85 mm 3.35" Outer Diameter............................................................ 130 mm 5.12" Spindle Temperature Control .................................................... Oil Air Lubrication with Jacket Cooling, Referenced to Bed Rigid Tap…………………………………… ........................... 2,800 RPM a61nx-5E Specifications Effective May 2013 Optional Core Cooled 20k High Accuracy Spindle Spindle Nose ...................................................................... HSK63A only Tooling ...................................................................... HSK63A Tool Clamp Force (mechanical) ................................................ 18.0 kN (HSK63A) 4,050 lbs. Spindle Speed Range .................................................................Two Range, 50-20,000 RPM Spindle Orientation ......................................................Electric Servo Control Spindle Acceleration Time (to 20,000 rpm) ............................. 2.8 sec / 2.4 sec (deceleration) Spindle Acceleration Time (to 10,000 rpm) ............................. 0.6 sec / 0.5 sec (deceleration) Drive Motor 10 min ...................................................................... 18.5 kW AC 24.8 HP AC Continuous .................................................................. 11 kW AC 14.8 HP AC Torque Characteristics: 15% ED Rating (50 ~1,450 rpm).................................... 98 Nm 72 ftlbs Obtain Full HP:...........................................................................6,000 rpm Constant Torque Range .............................................................. 50 to 1,450 rpm Spindle Bearing Design: Front ............................................................................ Two (2) Angular Contact Bearings with Ceramic Balls Rear ............................................................................. Two (2) Angular Contact Bearings Steel Balls and Rings Bearing: Inner Diameter............................................................. 70 mm 2.76" Outer Diameter............................................................ 110 mm 4.33" Spindle Temperature Control ....................................................Core Cooled / Under race lubrication, Referenced to Bed Rigid Tap ...................................................................... 4,000 RPM Optional Core Cooled 24k Aero-Structure Spindle Spindle Nose ...................................................................... HSK63A only Tooling ...................................................................... HSK63A Tool Clamp Force (mechanical) ................................................ 18.0 kN (HSK63A) 4,050 lbs. Spindle Speed Range ................................................................. 50-24,000 RPM Spindle Orientation ......................................................Electric Servo Control Spindle Acceleration Time (to 24,000 rpm) ............................. 2.0 sec / 2.0 sec (deceleration) Drive Motor 25% ED Rating (14,000~24,000 rpm)......................... 80 kW AC 107 HP AC Continuous .................................................................. 60 kW AC 80 HP AC Torque Characteristics: 15% ED Rating (50 ~12,200 rpm).................................. 62.6 Nm 46 ftlbs Obtain Full HP:...........................................................................13,500 rpm Constant Torque Range .............................................................. 50 to 12,200 rpm Spindle Bearing Design: Front ............................................................................ Two (2) Angular Contact Bearings with Ceramic Balls Rear .............................................................................Roller Bearing Bearing: Inner Diameter............................................................. 70 mm 2.76" Spindle Temperature Control ....................................................Core Cooled / Under race lubrication, Referenced to Bed Rigid Tap ...................................................................... 6,000 RPM a61nx-5E Specifications Effective May 2013 Automatic Tool Changer Capacity: Standard ......................................................................... 60 Tools Optional ........................................................................... 133 / 218 / 313 Tool Change Time ......................................................................0.9 seconds (Not including shutter motion time) Chip-to-Chip Time (Std Spindle) ...............................................2.4 seconds (MAS Method) Maximum Tool Size Diameter Adjacent Pockets Empty ............. 170 mm 6.7" Maximum Tool Size Without Limitation ...................................... 70 mm 2.76" Maximum Tool Length (Cat or HSK) ........................................... 510 mm 20.1" Maximum Tool Weight (use med. Speed mode over 8kg)........... 12 kg 26.4 lb. Maximum Tool Moment................................................................ 11.76 N·m 8.67 ft lb Tool Preparation Time (Shortest/Longest) ....................................ATC60 3.1/6.1 seconds .....................................ATC133 8 / 13 seconds .....................................ATC218 8 / 14.5 seconds .....................................ATC313 12.5 / 21 seconds Tool Selection Method...................................................................Fixed Address Chip and Coolant System Spindle Nozzles - Quantity........................................................ 8 Overhead Shower Nozzles - Quantity ....................................... 14 Base Coolant Wash Nozzles - Quantity..................................... 2 Terrace Washing Coolant…………….. .................................... Standard Through Spindle Coolant Pressure ............................................ 2.2 MPa 320 psi Flow Rate .................................................................... 30 l/min. 8 gal/min. Chip & Coolant Separation Method ..........................................Rotating Drum with permanent Media Mesh Continuous Back Flush Cleaning Rotating drum filtration ............................................................. 20 micron mesh (90% fine removal) Chip Removal System – a61nx-5E Standard: Conveyor type (LSW880)...........................................................Scrapper type, Rear-left discharge Center Trough.............................................................................Base Coolant Lift-up Conveyor Discharge Height ...........................................1,024 mm 40.3” Coolant Tank Capacity (total cap/effective cap): ...................... 880/400 l 232/106 gal. Chip Removal System – a61nx-5E Aero-structure option: Conveyor type (LDW955)..........................................................Two layer (hinge / scraper), Rear-left discharge Center Trough.............................................................................Hinge center trough conveyor Lift-up Conveyor Discharge Height ...........................................1,024 mm 40.3” Coolant Tank Capacity (total cap/effective cap): ...................... 955/420 l 252/111 gal. ATC313 requires selection of Rear discharge lift up chip conveyor (BSW990, BSW1200 or BSO1200) a61nx-5E Specifications Effective May 2013 Utility Requirements Air: Air Pressure ..............................................................0.5 ~ 0.8 MPa 72 – 116 psi Volume (without Air Blow) .....................................460 l/min. 16.2 cfm Electrical Specification: Volts 240 or 480 Phase 3 Cycle 60 kVA, Sum of All Equipment 65 minimum, 110 kVA with all available options Main Circuit Breaker 240V 225 Amps Tank Capacities Hydraulic Tank ........................................................................... 22 Liters 5.8 gal. Spindle Cooling Oil 14,000 rpm spindle .......................................................... 32 Liters 8.4 gal. 20,000 or 24,000 rpm spindle ......................................... 68 Liters 18.0 gal. Spindle Lubrication Oil (14,000 rpm spindle only) ...................... 1 Liter .26 gal. Automatic Grease Supply Unit ...................................................... 0.7 Liter .18 gal. Home Positions X-Axis ......................................................................Center of Stroke Y & Z-Axis ...................................................................... Stroke (+) End B-Axis ...................................................................... Face plate parallel t